Quality Assurance Training
Purpose
The purpose of this services is to provide tools for :
• Identifying customer requirements and establishing
• Identifying the nature of occurrences of defects
• Establishing root cause for the defect
• Establishing the right Quality control method for preventing the defect
• Establishing statistical process and quality control tools, analysis and interpretation
• Using Quality as a significant approach to increase productivity and reduce cost.
This involves intensive training on each of the operations Cutting, Sewing, Checking, Ironing
and Packing. The training and consulting modules for Production and Quality control covers
• Sample room Quality Management
• Pattern Calibration
• Calibration of measurement tape
• Qualification of sewing machines
• Qualification of checking personnel & Quality Controllers
• Significance of vision in sewing industry (Vision check and colour blindness check)
• Cut panel checking methods
• Fabric Inspection Methods
• Cutting Quality Monitoring
• Accessory Store Management
• Sewing Inline Controls
• Needle Policy
Purpose
The purpose of this services is to implement the Quality Assurance Process by deploying resources
at the factory for an agreed period of time, minimum of 1 week to maximum of 6 months.
The objective is to reduce rejections and rework and increase the pass quantity of goods passing through
the line to packing - we term it as “Right First Time”. We work to a stringent target :
• 0 % - Customer Complaints
• 99.5% - Final Random Inspection Passing
• 95% - Sewing Goods passing the checking operators
• < 1% - Rejection of sewn Goods
• < 4% - Reworking in Sewing
The setting up of the process involves application of combination of all the services mentioned,
the factory will be studied to know the present status, re-organizing / fine tuning methods & structure,
• Training the personnel,
• Establishing the Control Process (for Men, Machine, Material and Method)
• Identify the customer needs
• Design the Quality Systems
• Monitor, implement of review actions consistently the achieve the objectives.
